1,4-Dichlorobutane
[CAS# 110-56-5]

Identification

• Classification: Organic raw materials >> Hydrocarbon compounds and their derivatives >> Hydrocarbon halide
• Name: 1,4-Dichlorobutane
• Synonyms: Tetramethylene dichloride
• Molecular Formula: C₄H₈Cl₂
• Molecular Weight: 127.01
• CAS Registry Number: 110-56-5
• EC Number: 203-778-1
• SMILES: C(CCCl)CCl

Properties

• Density: 1.1±0.1 g/cm³ Calc.^*, 1.16 g/mL (Expl.)
• Melting point: -38 ºC (Expl.)
• Boiling point: 153.9 ºC 760 mmHg (Calc.)^*, 161 - 163 ºC (Expl.)
• Flash point: 40.8±22.4 ºC (Calc.)^*, 40 ºC (Expl.)
• Solubility: water 0.24 g/100 ml (20 ºC) (Expl.)
• Index of refraction: 1.429 (Calc.)^*, 1.454 (Expl.)

^* Calculated using Advanced Chemistry Development (ACD/Labs) Software.

Safety Data

• Hazard Symbols: GHS02;GHS07 WarningGHS02
• Hazard Statements: H226-H315-H319-H335-H412
• Precautionary Statements: P210-P233-P240-P241-P242-P243-P261-P264-P264+P265-P271-P273-P280-P302+P352-P303+P361+P353-P304+P340-P305+P351+P338-P319-P321-P332+P317-P337+P317-P362+P364-P370+P378-P403+P233-P403+P235-P405-P501

Hazard Classification

Hazard	Class	Category Code	Hazard Statement
Flammable liquids	Flam. Liq.	3	H226
Skin irritation	Skin Irrit.	2	H315
Chronic hazardous to the aquatic environment	Aquatic Chronic	3	H412
Specific target organ toxicity - single exposure	STOT SE	3	H335
Eye irritation	Eye Irrit.	2	H319
Acute toxicity	Acute Tox.	4	H302
Eye irritation	Eye Irrit.	2A	H319

• Transport Information: UN 1993

Discovory and Applicatios

1,4-Dichlorobutane is an organic compound with the molecular formula C₄H₈Cl₂. It is a chlorinated hydrocarbon consisting of a straight four-carbon chain in which chlorine atoms are substituted at both terminal carbons. This structural feature makes it a bifunctional alkyl halide with significant reactivity toward nucleophiles. The compound appears as a colorless to pale yellow liquid with a characteristic sweet odor, is sparingly soluble in water, and readily dissolves in most organic solvents. Its simple molecular structure combined with two reactive sites provides wide applicability in both laboratory research and industrial synthesis.

The discovery of chlorinated alkanes dates back to the early development of halogenation chemistry in the 19th century, when controlled reactions of alkanes and alcohols with halogenating agents were investigated. 1,4-Dichlorobutane was one of the many dihalogenated products that emerged from this field of study. Early synthetic routes often involved the chlorination of 1,4-butanediol using reagents such as thionyl chloride or phosphorus pentachloride, producing the dichloro derivative in high yields. Direct chlorination methods and catalytic halogen exchange processes have also been employed. These approaches established the compound as a convenient starting material for further chemical transformations, particularly those requiring a four-carbon spacer.

One of the most important applications of 1,4-dichlorobutane is in the synthesis of heterocyclic compounds. Its bifunctional nature allows it to undergo nucleophilic substitution reactions at both terminal carbons, making it an effective precursor for the preparation of pyrrolidines, piperidines, morpholines, and other nitrogen-containing heterocycles. In these transformations, the linear chain of the molecule facilitates ring closure when reacted with diamines or amino alcohols, yielding five- or six-membered heterocyclic products of considerable importance in pharmaceuticals, agrochemicals, and fine chemicals.

The compound has also been widely used in the production of specialty polymers and polymeric intermediates. For instance, 1,4-dichlorobutane reacts with diamines to form polyamides, or with dithiols to yield polysulfide materials. In polymer chemistry, the dichlorobutane backbone serves as a versatile linking unit that enhances flexibility and thermal stability of polymer chains. Its use in crosslinking reactions allows the generation of materials with improved mechanical properties, which are valued in coatings, adhesives, and elastomers. Additionally, it has found roles in the synthesis of quaternary ammonium salts, where it acts as a bridging reagent to connect nitrogen centers, thereby producing ionic compounds employed as catalysts, surfactants, or antimicrobial agents.

Another notable application is in the synthesis of macrocyclic and supramolecular compounds. The four-carbon chain length between the two reactive chlorine atoms makes it an ideal building block for constructing ring systems of controlled size. For example, crown ethers and cyclic polyamines can be efficiently generated from reactions involving 1,4-dichlorobutane and appropriate nucleophilic partners. Such compounds are often studied for their ability to bind metal ions or organic cations, and they play roles in molecular recognition, catalysis, and materials science.

In terms of chemical reactivity, 1,4-dichlorobutane undergoes nucleophilic substitution primarily via an S_N2 mechanism, since the terminal carbon atoms are primary and steric hindrance is minimal. This reactivity makes it predictable and highly useful in stepwise syntheses. The compound can also undergo elimination reactions under strongly basic conditions, generating 1,3-butadiene as a byproduct, a transformation that historically contributed to the development of synthetic rubber chemistry.

From a safety perspective, 1,4-dichlorobutane is considered harmful and must be handled with care. It is an irritant to the skin, eyes, and respiratory system, and prolonged exposure may affect the central nervous system. Like many chlorinated organics, it also poses environmental risks due to its persistence and toxicity to aquatic organisms. Strict adherence to protective measures such as working in a well-ventilated fume hood, wearing appropriate protective clothing, and careful disposal of waste is required when working with this compound.

Although not as widely produced as some simpler chlorinated solvents or reagents, 1,4-dichlorobutane continues to hold an important place in organic synthesis. Its ability to act as a bifunctional alkylating agent, its central role in heterocyclic and polymer chemistry, and its structural suitability for macrocycle formation ensure its continued application in both academic and industrial research. Its significance lies in its balance of simplicity and versatility, making it a reliable building block for the preparation of a diverse range of chemical products.

References

2020. Toxicity Assessment. Regulatory Toxicology and Pharmacology, 111.
DOI: 10.1016/j.yrtph.2020.104610

2023. Ionic Liquid Catalysis. Iranian Journal of Science, 47(2).
DOI: 10.1007/s40995-023-01554-z

2024. Coordination Polymers. Journal of Inorganic and Organometallic Polymers and Materials, 34(6).
DOI: 10.1007/s10904-024-03083-7